Applicators
MRS - Restyling Left Side Feed
MRS Spec Sheet — PDF
- DESCRIPTION
- Restyling left side feed mini applicator
- CRIMPING HEIGHT
- 135.8mm (5.346")
- STROKE
- 40/30mm (1.575/1.18")
- TERMINAL PITCH
- < 27 mm (<1.06")
- TERMINAL THICKNESS
- < 1.2mm (<0.047")
- WIRE SECTION
- max 10mm2
- FEEDING SYSTEM
- Mechanical
- WEIGHT
- 3.9 Kg (8.6 lb)
- DIMENSION (mm)
- W 144 x H 145.5 x D 105
- DIMENSION (")
- W 5.66" x H 5.72" x D 4.13"
- For linked terminals, with thickness < 1.2mm., terminal pitch > 27mm.
- Mechanical side feed.
- Wire section between 0 and 10mm2.
- Feeding system for linked terminals on a reel to be unrolled left to right.
- Can be supplied either with a continuous or a four-pad regulating head.
- Non-resettable 7-digit cycle counter.
- Can be fitted to any crimping press having a crimping height of 135.8mm ± 0.02mm.
- Can be used in both manual and automatic configuration.
- Easy replacement of crimpers and anvils.
MRSP - Restyling Pneumatic Left Side Feed
MRSP Spec Sheet — PDF
- DESCRIPTION
- Restyling pneumatic left side feed mini applicator
- CRIMPING HEIGHT
- 135.8mm (5.346")
- STROKE
- 40/30mm (1.575/1.18")
- TERMINAL PITCH
- > 27mm (>1.06") Max. stroke 35mm
- TERMINAL THICKNESS
- < 1.2mm (<0.047")
- WIRE SECTION
- max 10mm2
- FEEDING SYSTEM
- air pressure 5/6 Bar
- WEIGHT
- 4.1 (9.02)
- DIMENSION (mm)
- W 140.5 x H 145.5 x D 105
- DIMENSION (")
- W 5.53" x H 5.72" x D 4.13"
- OPTION
- Continuous regulating head.
- 0.02mm(0.00078") resolution.
- 2.7mm(0.106") range.
- For linked terminals, with thickness < 1.2mm., terminal pitch > 27mm.
- Pneumatic feeding-system.
- Wire section between 0 and 10mm2.
- Feeding system for linked terminals on a reel to be unrolled left to right.
- Can be supplied either with a continuous or a four-pad regulating head.
- Non-resettable 7-digit cycle counter.
- Can be fitted to any crimping press having a crimping height of 135.8mm ± 0.02mm.
- Can be used in both manual and automatic configuration.
- Easy replacement of crimpers and anvils.
MRF - Restyling End Feed
MRF Spec Sheet — PDF
- DESCRIPTION
- Restyling end feed mini applicator
- CRIMPING HEIGHT
- 135.8mm (5.346")
- STROKE
- 40/30mm (1.575/1.18")
- TERMINAL PITCH
- < 27 mm(<1.06")
- TERMINAL THICKNESS
- < 1.2mm (<0.047")
- WIRE SECTION
- max 10mm2
- FEEDING SYSTEM
- Mechanical
- WEIGHT
- 4.0 (8.8)
- DIMENSION (mm)
- W 72 x H 145.5 x D 196.5
- DIMENSION (")
- W 2.83" x H 5.72" x D 7.73"
- OPTION
- Continuous regulating head.
- 0.02mm(0.00078") resolution.
- 2.7mm(0.106") range
- For terminals linked « end to end », rolled over a reel, with thickness < 1.2mm, terminal pitch < 27mm, wire section between 0 and 10mm2
- Mechanical end-feed feeding system. Can be supplied either with a continuous or a four-pad regulating head.
- Non-resettable 7-digit cycle counter, and with both cams either for terminal feeding on upstroke or downstroke.
- Fitted to any crimping press having a crimping height of 135.8mm ± 0.02mm.
- Can be used in both manual and automatic configuration.
- Easy replacement of crimpers and anvils.
MRFP - Restyling Pneumatic End Feed
MRFP Spec Sheet — PDF
- DESCRIPTION
- Restyling pneumatic end feed mini applicator
- CRIMPING HEIGHT
- 135.8mm (5.346")
- STROKE
- 40/30mm (1.575/1.18")
- TERMINAL PITCH
- > 27 mm (>1.06") Max. stroke 41mm
- TERMINAL THICKNESS
- < 1.2mm (<0.047")
- WIRE SECTION
- max 10mm2
- FEEDING SYSTEM
- air pressure 5/6 Bar
- WEIGHT
- 4.0 (8.8)
- DIMENSION (mm)
- W 79.5 x H 145.5 x D 157
- DIMENSION (")
- W 2.83" x H 5.72" x D 7.73"
- OPTION
- Continuous regulating head.
- 0.02mm(0.00078") resolution.
- 2.7mm(0.106") range
- For terminals linked « end to end », rolled over a reel, with thickness < 1.2mm, terminal pitch 27-35 mm, wire section between 0 and 10mm2.
- Pneumatic end-feed feeding system. Can be supplied either with a continuous or a four-pad regulating head.
- Non-resettable 7-digit cycle counter, and with both cams either for terminal feeding on upstroke or downstroke.
- Fitted to any crimping press having a crimping height of 135.8mm ± 0.02mm.
- Can be used in both manual and automatic configuration.
- Easy replacement of crimpers and anvils.
MRFPS - Splicing Applicator
MRFPS Spec Sheet — PDF
- DESCRIPTION
- Splicing Applicator
- CRIMPING HEIGHT
- 135.8mm (5.346")
- STROKE
- 40mm (1.575")
- TERMINAL PITCH
- Not binding
- FEEDING SYSTEM
- air pressure 5/6 Bar
- WEIGHT
- 4.5 Kg (9.9 lb)
- DIMENSION (mm)
- W 79.5 x H 145.5 x D 157
- DIMENSION (")
- W 2.83 x H 5.71 x D 7.73
- Handle a Continuous Copper or Brass Band which is fed, cut, formed and crimped around two side wires in one press stroke.
- Crimping quality and reliability is outstanding.
- Beside wires, it is used to connect Neon Lamps, Led, Switches, Adaptors and so on.
- Copper or Brass Band supplied by Mecal is available in three different widths (2 mm, 4 mm, 6 mm) and can be used to crimp from 0.06 mm2 up to 6.6 mm2.
- Mecal Splicing Applicator is supplied for nine different wire configurations.
- The Applicator feeding system is pneumatic.
- Fitted with Continuous Adjusting Head with 0.02 mm resolution.
MR K - 4 Points Crimp Applicator
MR K Spec Sheet — PDF
- Designed to crimp loose End Sleeve (Tube) Terminals.
- End Sleeve Terminals on a reel.
- 7 digit piece counter.
- Micrometric crimping height adjusting.
- Crimp Force Analyzer can be used.
FMK - Heavy Duty 4 Points Crimp Applicator
FMK Spec Sheet — PDF
- DESCRIPTION
- The FMK – Heavy Duty 4 Points Crimp Applicator is designed to crimp loose End Sleeve (Tube) Terminals. On demand it can process End Sleeve Terminals on a reel. The high quality level of parts manufacturing, combined with an accurate design and engineering, allows the Crimp Force Analyzer usage on the crimping Press. As in any other Mecal applicator an inviolable 7 digit piece counter, as well as a micrometric crimping height adjusting is included. To avoid faulty crimps, the FMK is equipped with a sensor to detect the correct terminal positioning. It can crimp up to a terminal thickness of 2mm and external diameter of 10mm.
- CRIMPING HEIGHT
- 135.8mm (5.346")
- STROKE
- 40/30mm (1.575/1.18")
- TERMINAL PITCH
- not / whit binding
- TERMINAL THICKNESS
- until to 2mm (until to 0.078")
- WIRE SECTION
- max 25mm2
- FEEDING SYSTEM
- air pressure 5/6 Bar
- WEIGHT
- 7.4 Kg (16.3 lb)
- DIMENSION (mm)
- W 163 x H 145.5 x D 200
- DIMENSION (")
- W 6.42 x H 5.72 x D 7.87
- Depth sensor for proper placement of the contact.
- Independent regulation crimping, front easy access.
- Ability to process contacts with carrying strap from the reel from left to right and from right to left.
- Ability to handle semi-automatic contacts loose.
- Applicable to all versions of presses Mecal from model P107C.
- Clamping on sideburns and attacks than traditional coupling, as per standard Mecal.
- Quick and easy process for the replacement of crimping dies heavy duty 4 points crimp applicator FMK.
FERRULE - Applicator
FERRULE Spec Sheet — PDF
- DESCRIPTION
- Mini applicator designed to crimp end sleeve ferrules
- CRIMPING HEIGHT
- 135.8mm (5.346")
- STROKE
- 30mm or 40mm (1.180/1.575")
- Continuous regulating head.
- Applicable on all Mecal presses.
- Optional wire stand guide available.
BUS BAR - Applicator
BUS BAR Spec Sheet — PDF
- DESCRIPTION
- Magnum style applicator
- CRIMPING HEIGHT
- 135.8mm (5.346")
- STROKE
- 30mm or 40mm (1.180/1.575")
- WIRE SECTION
- Up to 42 mm requires Mecal P107C press. Over 42 mm requires Mecal PE4 press.
- MAX WIRE SIZE
- 252 mm
- MAX TERMINAL THICKNESS
- 1.5 mm (.059")
- Continuous regulating head.
- Designed with a programmable cut off that postpones the cut until the desired number of crimps have been made up to 9.
- Requires 5 to 7 bars air pressure (72-100 lbs).
FMP - Magnum End Feed
FMP Spec Sheet — PDF
- DESCRIPTION
- Magnum pneumatic end feed
- CRIMPING HEIGHT
- 135.8mm (5.346")
- STROKE
- 40/30mm (1.575/1.18")
- TERMINAL PITCH
- not binding
- TERMINAL THICKNESS
- 1.2 to 1.5mm (0.047" to 0.059")
- WIRE SECTION
- max 25mm2
- FEEDING SYSTEM
- air pressure 5/6 Bar
- WEIGHT
- 7.4 (16.3)
- DIMENSION (mm)
- W 128 x H 145.5 x D 320
- DIMENSION (")
- W 5.04" x H 5.72" x D 12.5"
- Applicator for terminals linked « end to end », with thickness between 1.2mm and 1.5mm, wire section up to 25mm2.
- Pneumatic end-feed feeding system.
- Exclusively fitted with a continuous regulating head having a resolution of 0.02 mm and a 2.7 mm range.
- Non-resettable, 7 digit cycle counter.
- Most of the wearing parts can be replaced without removing the applicator from the press.
- Can be fitted to any crimping press having a crimping height of 135.8mm.
MSEP/F - Two Post Die Pneumatic End Feed
MSEPF Spec Sheet — PDF
- DESCRIPTION
- Pneumatic end-feed two-post die
- CRIMPING HEIGHT
- 190/212 mm (7.48/8.346")
- STROKE
- 50/40 mm (1.968/1.575")
- TERMINAL PITCH
- not binding
- TERMINAL THICKNESS
- above 1.5 mm (0.059")
- WIRE SECTION
- up to 75 mm2 (3/0 AWG)
- FEEDING SYSTEM
- air pressure 5/6 bar
- WEIGHT
- 17 Kg (37.4 lb)
- DIMENSION (mm)
- W 170 x H 210 x D 450
- DIMENSION (")
- W 6.69 x H 8.26 x D 17.7
- For big terminals linked "end to end," rolled over a reel, with thickness > 1.5mm, wire section up to 75mm2.
- Terminal pitch non binding.
- Continuous crimping height adjusting system.
- Pneumatic "end-feed" feeding system.
- Wearing parts can be replaced without removing the applicator from the press.
- Can be fitted to any crimping press having a crimping height of 212mm (see Mecal press P104) or 190mm (see Mecal press P150 and P200).
- Cycle counter non available.
MSEP/F - Two Post Die Pneumatic End Feed
MSEPS Spec Sheet — PDF
- DESCRIPTION
- Pneumatic side feed two-post die
- CRIMPING HEIGHT
- 190/212 mm (7.48/8.346")
- STROKE
- 50/40 mm (1.968/1.575")
- TERMINAL PITCH
- not binding
- TERMINAL THICKNESS
- above 1.5 mm (0.059")
- WIRE SECTION
- up to 75 mm2 (3/0 AWG)
- FEEDING SYSTEM
- air pressure 5/6 bar
- WEIGHT
- 17 Kg (37.4 lb)
- DIMENSION (mm)
- W 450 x H210 x D 150
- DIMENSION (")
- W 17.7 x H 8.26 x D 5.9
- For big linked terminals rolled over a reel to be unrolled "left to right."
- Material thickness > 1.5 mm., wire section up to 75 mm2.
- Continuous crimping height adjusting system.
- Pneumatic "side-feed" feeding system.
- All wearing parts can be replaced without removing the applicator from the press.
- Can be fitted to any crimping press having a crimping height of 212mm (see Mecal press P104) or 190mm (see Mecal press P150 and P200).
- Cycle counter non available.
MSES - Two Post Die Loose Terminals
MSES Spec Sheet — PDF
- DESCRIPTION
- Two-post die with manual feeding slide
- CRIMPING HEIGHT
- 190/272mm (7.48/8.346")
- STROKE
- 50/40 mm (1.968/1.575")
- TERMINAL THICKNESS
- above 1.5mm (0.059")
- WIRE SECTION
- up to 75 mm2 (3/0 AWG)
- FEEDING SYSTEM
- Manual
- WEIGHT
- 13.6 kg (29.9 lb)
- DIMENSION (mm)
- W 9 (without carter) 170 x H 210 x D 200
- DIMENSION (")
- W 6.69 (without carter) x H 8.26 x D 7.87
- For big loose terminals with thickness > 1.5mm and wire section up to 75mm2.
- Continuous crimping height adjusting system.
- Terminal is loaded by means of a manually operated system.
- Pneumatic "side-feed" feeding system.
- Wearing parts can be replaced without removing the applicator from the press.
- Can be fitted to any crimping press having a crimping height of 212mm (see Mecal press P104) or 190mm (see Mecal press P150 and P200).
- Cycle counter non available.
MSC - Extreme Two Post Die Loose Terminals
MSC Spec Sheet — PDF
- DESCRIPTION
- Extreme Duty Two-Post Die
- CRIMPING HEIGHT
- 272mm (10.7")
- STROKE
- 50 mm (1.968")
- TERMINAL PITCH
- Loose
- TERMINAL THICKNESS
- > 1.5mm
- WIRE SECTION
- oltre 75mm2
- FEEDING SYSTEM
- Manual
- WEIGHT
- 20.4 (44.85)
- DIMENSION (mm)
- W 250 x H 270 x D 197
- DIMENSION (")
- W 9.84 x H 10.6 x D 7.75
- Die for big loose terminals with thickness above 1.5mm., wire section above 75mm2.
- Can be used for coining.
- Wearing parts can be replaced without removing the applicator from the press.
- Cycle counter non available.
- Must be used with Mecal P200 Crimping Press.
- Can be fitted with regulating head, .1mm resolution, 5.8 mm range.
