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MANUFACTURER & DISTRIBUTOR of Mecal Products in North America

Applicators

MSMP - Two Post Die

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DESCRIPTION
Two Post Die
CRIMPING HEIGHT
142,6mm (5.61") 
STROKE
50mm (1.97")
TERMINAL PITCH
not binding
TERMINAL THICKNESS
1.2 to 1.5mm (0.047" to 0.059")
WIRE SECTION
max 25mm2
FEEDING SYSTEM
air pipe Ø4mm, 5/6 Bar
WEIGHT
17Kg (37.4lb)
DIMENSION (mm)
W 510 x H 210 x D 190
DIMENSION (")
20.1" x 8.3" x 7.5"
CRIMP HEIGHT ADJUSTMENT
4 pads "H" head

MSMP two post die is an absolute new entry into the Mecal produts range. It can crimp terminals in carrier strip, with left-to-right feeding, and it has some new features compared to the existing two post dies. The upper plate is lighter and it's equipped with a continuous regulation head (0,05mm), which allows a precise control on the conductor crimping height, whereas the insulation crimping can be set up by a new system placed on the front side of the die. This system is easily adjustable by a screw. The movement of the plate has been improved by means of two recirculating ball bushings. The MSMP is also equipped with a non-resettable 7 digits piece counter. Suitable presses for the MSMP are the P40 or P80, with the crimp force analyzer CFA/CPM designed by Mecal.

MSMP2

MRS - Restyling Left Side Feed

MRS Spec Sheet - PDF

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DESCRIPTION
Restyling left side feed mini applicator
CRIMPING HEIGHT
(5.346") 135.8mm
STROKE
(1.575/1.18") 40/30mm
TERMINAL PITCH
(<1.06") < 27 mm
TERMINAL THICKNESS
(<0.047") < 1.2mm
WIRE SECTION
max 10mm2
FEEDING SYSTEM
Mechanical
WEIGHT
(8.6 lb) 3.9 Kg
DIMENSION (mm)
W 144 x H 145.5 x D 105
DIMENSION (")
W 5.66" x H 5.72" x D 4.13"
CONTINUOUS REGULATING HEAD
(0.00039") 0.01mm resolution.
(0.106") 2.7mm range
  • For linked terminals, with thickness < 1.2mm., terminal pitch > 27mm.
  • Mechanical side feed.
  • Wire section between 0 and 10mm2.
  • Feeding system for linked terminals on a reel to be unrolled left to right.
  • Non-resettable 7-digit cycle counter.
  • Can be fitted to any crimping press having a crimping height of 135.8mm (+/-) 0.02mm.
  • Can be used in both manual and automatic configuration.
  • Easy replacement of crimpers and anvils.
  • Bellmouth adjustment can be made without removing from the press

mrs new

MRSP - Restyling Pneumatic Left Side Feed

MRSP Spec Sheet - PDF

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DESCRIPTION
Restyling pneumatic left side feed mini applicator
CRIMPING HEIGHT
(5.346") 135.8mm
STROKE
(1.575/1.18") 40/30mm
TERMINAL PITCH
> 27mm (>1.06") Max. stroke 35mm
TERMINAL THICKNESS
(<0.047") < 1.2mm
WIRE SECTION
max 10mm2
FEEDING SYSTEM
Air pressure 5/6 Bar - continous air (6mm air line)
WEIGHT
(9.02 lb) 4.1 Kg
DIMENSION (mm)
W 140.5 x H 145.5 x D 105
DIMENSION (")
W 5.53" x H 5.72" x D 4.13
CONTINUOUS REGULATING HEAD
(0.00039") 0.01mm resolution.
(0.106") 2.7mm range.
  • For linked terminals, with thickness < 1.2mm., terminal pitch > 27mm.
  • Pneumatic feeding-system.
  • Wire section between 0 and 10mm2.
  • Feeding system for linked terminals on a reel to be unrolled left to right.
  • Non-resettable 7-digit cycle counter.
  • Can be fitted to any crimping press having a crimping height of 135.8mm (+/-) 0.02mm.
  • Can be used in both manual and automatic configuration.
  • Easy replacement of crimpers and anvils.
  • Bellmouth adjustment can be made without removing from the press

MRSP-applicator.png

MRF - Restyling End Feed

MRF Spec Sheet PDF

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MRF Applicator Video

DESCRIPTION
Restyling end feed mini applicator
CRIMPING HEIGHT
(5.346") 135.8mm
STROKE
(1.575/1.18") 40/30mm
TERMINAL PITCH
(<1.06") < 27 mm
TERMINAL THICKNESS
(<0.047") < 1.2mm
WIRE SECTION
max 10mm2
FEEDING SYSTEM
Mechanical
WEIGHT
(8.8 lb) 4.0 Kg
DIMENSION (mm)
W 72 x H 145.5 x D 196.5
DIMENSION (")
W 2.83" x H 5.72" x D 7.73"
CONTINUOUS REGULATING HEAD
(0.00039") 0.01mm resolution.
(0.106") 2.7mm range
  • Fitted to any crimping press having a crimping height of 135.8mm (+/-) 0.02mm.
  • Can be used in both manual and automatic configuration.
  • Easy replacement of crimpers and anvils.

MRF-new-2.png

MRSPJ8 - Mylar Tape Mounted Terminals

MRSPJ8 Spec Sheet - PDF

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MRSPJ8 Applicator Video

DESCRIPTION
Restyling pneumatic left side feed mini applicator
CRIMPING HEIGHT
(5.346") 135.8mm
STROKE
(1.575/1.18") 40/30mm
TERMINAL PITCH
(>1.06") > 27mm Max. stroke 35mm
WIRE SECTION
max 10mm2
FEEDING SYSTEM
Air pressure 5/6 Bar - continous air (6mm air line)
WEIGHT
(9.02 lb) 4.1 Kg
DIMENSION mm
W 140.5 x H 145.5 x D 105
DIMENSION (")
W 5.53" x H 5.72" x D 4.13"
CONTINUOUS REGULATING HEAD
(0.00039") 0.01mm resolution.
(0.106") 2.7mm range
  • Taped terminals.
  • Pneumatic feeding-system.
  • Wire section between 0 and 10mm2.
  • Non-resettable 7-digit cycle counter.
  • Can be fitted to any crimping press having a crimping height of 135.8mm (+/-) 0.02mm.
  • T - Coupler / Standard 3 point base plate.
  • Manual bench press.
  • Easy replacement of crimpers and anvils.

MRSPJ8 new

MRFP - Restyling Pneumatic End Feed

MRFP Spec Sheet - PDF

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MRFP Applicator Video

DESCRIPTION
Restyling pneumatic end feed mini applicator
CRIMPING HEIGHT
(5.346") 135.8mm
STROKE
(1.575/1.18") 40/30mm
TERMINAL PITCH
(>1.06") > 27 mm Max. stroke 41mm
TERMINAL THICKNESS
(<0.047") < 1.2mm max 25mm2
WIRE SECTION
max 10mm2
FEEDING SYSTEM
air pressure 5/6 Bar
WEIGHT
(8.8 lb) 4.0 Kg
DIMENSION (mm)
W 79.5 x H 145.5 x D 157
DIMENSION (")
W 2.83" x H 5.72" x D 7.73"
OPTION
Continuous regulating head.
(0.00039") 0.01mm resolution.
(0.106") 2.7mm range
  • For terminals linked end to end, rolled over a reel, with thickness < 1.2mm, terminal pitch 27-35 mm, wire section between 0 and 10mm2.
  • Pneumatic end-feed feeding system. Can be supplied either with a continuous or a four-pad regulating head.
  • Non-resettable 7-digit cycle counter, and with both cams either for terminal feeding on upstroke or downstroke.
  • Fitted to any crimping press having a crimping height of 135.8mm (+/-) 0.02mm.
  • Can be used in both manual and automatic configuration.
  • Easy replacement of crimpers and anvils.

MRFP

FMP - Magnum End Feed

FMP Spec Sheet - PDF

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DESCRIPTION
Magnum pneumatic end feed
CRIMPING HEIGHT
(5.346") 135.8mm
STROKE
(1.575/1.18") 40/30mm
TERMINAL PITCH
not binding
TERMINAL THICKNESS
(0.047" to 0.059") 1.2 to 1.5mm
WIRE SECTION
max 25mm2
FEEDING SYSTEM
air pressure 5/6 Bar
WEIGHT
(16.3 lb) 7.4 Kg
DIMENSION (mm)
W 128 x H 145.5 x D 320
DIMENSION (")
W 5.04" x H 5.72" x D 12.5"
CONTINUOUS REGULATING HEAD
(0.00039") 0.01mm resolution.
(0.106") 2.7mm range
  • Applicator for terminals linked end to end, with thickness between 1.2mm and 1.5mm, wire section up to 25mm2.
  • Pneumatic end-feed feeding system.
  • Exclusively fitted with a continuous regulating head having a resolution of 0.02 mm and a 2.7 mm range.
  • Non-resettable, 7 digit cycle counter.
  • Most of the wearing parts can be replaced without removing the applicator from the press.
  • Can be fitted to any crimping press having a crimping height of 135.8mm.

FMP

LMP Magnum Applicator - Pneumatic left side feed

LMP Spec Sheet - PDF

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DESCRIPTION
Slide-feed magnum applicator
CRIMPING HEIGHT
(5.346") 135.8 mm
STROKE
(1.575/1.18") 40/30 mm
TERMINAL PITCH
not binding
TERMINAL THICKNESS
(0.047" to 0.059") 1.2 to 1.5mm
WIRE SECTION
max 25 mm2 (3 AWG)
FEEDING SYSTEM
air pressure 5/6 bar
WEIGHT
(16.3 lb) 7.4 Kg
DIMENSION (mm)
W 320 x H 145.5 x D 140
DIMENSION (")
W 12.5 x H 5.72 x D 5.51
CONTINUOUS REGULATING HEAD
(0.00039") 0.01mm resolution.
(0.106") 2.7mm range

LMP new IMG 7799

FERRULE - Applicator

FERRULE Spec Sheet - PDF

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DESCRIPTION
Mini applicator designed to crimp end sleeve ferrules
CRIMPING HEIGHT
(5.346") 135.8mm
STROKE
(1.180/1.575") 30mm or 40mm
CONTINUOUS REGULATING HEAD
(0.00039") 0.01mm resolution.
(0.106") 2.7mm range
  • Applicable on all Mecal presses.
  • Optional wire stand guide available.

FERRULE new IMG 7806

MK - 4 Points Crimp Applicator

MK Spec Sheet - PDF

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DESCRIPTION
Crimp small gauge 4-point crimp applicator designed to crimp loose end sleeve (tube) terminals.
CRIMPING HEIGHT
(5.346") 135.8mm
STROKE
(1.180/1.575") 30mm or 40mm
MAX TERMINAL WALL THICKNESS:
(.024") .6mm
MAX WIRE SECTION
62 mm (10 awg)
CONTINUOUS REGULATING HEAD
(0.00039") 0.01mm resolution.
(0.106") 2.7mm range
  • Designed to crimp loose End Sleeve (Tube) Terminals.
  • End Sleeve Terminals on a reel.
  • 7 digit piece counter.
  • Micrometric crimping height adjusting.
  • Crimp Force Analyzer can be used.

MR K

FMK - Heavy Duty 4 Points Crimp Applicator

FMK Spec Sheet - PDF

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FMK Applicator Video

CRIMPING HEIGHT
(5.346") 135.8mm
STROKE
(1.1580/1.575") 30mm or 40mm
TERMINAL PITCH
not / whit binding
TERMINAL THICKNESS
(until to 0.078") until to 2mm
WIRE SECTION
max 25mm2(3 awg)
FEEDING SYSTEM
air pressure 5/6 Bar
WEIGHT
(16.3 lb) 7.4 Kg
DIMENSION (mm)
W 163 x H 145.5 x D 200
DIMENSION (")
W 6.42 x H 5.72 x D 7.87
CONTINUOUS REGULATING HEAD
(0.00039") 0.01mm resolution.
(0.106") 2.7mm range
  • Depth sensor for proper placement of the contact.
  • Independent regulation crimping, front easy access.
  • Ability to handle semi-automatic contacts loose.
  • Applicable to all versions of presses Mecal from model P107C.
  • Quick and easy process for the replacement of crimping dies heavy duty 4 points crimp applicator FMK.

FMK

MRFSJ1 - Restyling with Manual Slide

MRFSJ1 Spec Sheet - PDF

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DESCRIPTION
Loose piece manual / slide
CRIMPING HEIGHT
(5,346") 135,8mm
STROKE
(1.575/1.18") 40/30mm
WIRE SECTION
max 10mm2
FEEDING SYSTEM
Manual / Slide
TERMINAL PITCH
Loose
TERMINAL THICKNESS
(0.047") 1.2 mm
WEIGHT
(7.1 lb) 3.2 Kg
DIMENSION mm
W 79.5 x H 145.5 x D 157+60mm
DIMENSION (")
W 3.13 x H 5.73 x D 6.18 + 2.36
CONTINUOUS REGULATING HEAD
(0.00039") 0.01mm resolution.
(0.106") 2.7mm range

MRFS J1

MSEP/S - Two Post Die Pneumatic Side Feed

MSEPS Spec Sheet - PDF

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DESCRIPTION
Pneumatic side feed two-post die
CRIMPING HEIGHT
(7.48/8.346") 190/272 mm
STROKE
(1.968/1.575") 50/40 mm
TERMINAL PITCH
not binding
TERMINAL THICKNESS
(0.059") above 1.5 mm
WIRE SECTION
up to 75 mm2 (3/0 AWG)
FEEDING SYSTEM
air pressure 5/6 bar
WEIGHT
(37.4 lb) 17 Kg
DIMENSION (mm)
W 450 x H 210 x D 150
DIMENSION (")
W 17.7 x H 8.26 x D 5.9

  • For big linked terminals rolled over a reel to be unrolled "left to right."
  • Material thickness > 1.5 mm., wire section up to 75 mm2.
  • Continuous crimping height adjusting system.
  • Pneumatic "side-feed" feeding system.
  • All wearing parts can be replaced without removing the applicator from the press.
  • Cycle counter non available.

MSEPS

MSEP/F - Two Post Die Pneumatic End Feed

MSEPF Spec Sheet - PDF

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DESCRIPTION
Pneumatic end-feed two-post die
CRIMPING HEIGHT
(7.48/8.346") 190/212 mm
STROKE
(1.968/1.575") 50/40 mm
TERMINAL PITCH
not binding
TERMINAL THICKNESS
(0.059") above 1.5 mm
WIRE SECTION
up to 75 mm2 (3/0 AWG)
FEEDING SYSTEM
air pressure 5/6 bar
WEIGHT
(37.4 lb) 17 Kg
DIMENSION (mm)
W 170 x H 210 x D 450
DIMENSION (")
W 6.69 x H 8.26 x D 17.7

  • For big terminals linked "end to end," rolled over a reel, with thickness > 1.5mm, wire section up to 75mm2.
  • Terminal pitch non binding.
  • Continuous crimping height adjusting system.
  • Pneumatic "end-feed" feeding system.
  • Wearing parts can be replaced without removing the applicator from the press.
  • Cycle counter non available.

MSEPF

MSC - Extreme Two Post Die Loose Terminals

MSC Spec Sheet - PDF

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MSC Applicator Video

DESCRIPTION
Extreme Duty Two-Post Die
CRIMPING HEIGHT
190mm
STROKE
(1.968") 50 mm
TERMINAL PITCH
Loose
TERMINAL THICKNESS
> 1.5mm
WIRE SECTION
above 75mm2 (3/0 AWG)
FEEDING SYSTEM
Manual / Slide
WEIGHT
(44.85 lb) 20.4 Kg
DIMENSION (mm)
W 250 x H 270 x D 197
DIMENSION (")
W 9.84 x H 10.6 x D 7.75

  • Die for big loose terminals with thickness above 1.5mm., wire section above 75mm2.
  • Can be used for coining.
  • Wearing parts can be replaced without removing the applicator from the press.
  • Cycle counter non available.
  • Must be used with Mecal P200 Crimping Press.
  • Can be fitted with regulating head, .1mm resolution, 5.8 mm range.

MSC

MSES - Two Post Die Loose Terminals

MSES Spec Sheet - PDF

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DESCRIPTION
Two-post die with manual feeding slide
CRIMPING HEIGHT
(7.48/8.346") 190/272mm
STROKE
(1.968/1.575") 50/40 mm
TERMINAL THICKNESS
(0.059") above 1.5mm
WIRE SECTION
up to 75 mm2 (3/0 AWG)
FEEDING SYSTEM
Manual / Slide
WEIGHT
(29.9 lb) 13.6 Kg
DIMENSION (mm)
W 9 (without carter) 170 x H 210 x D 200
DIMENSION (")
W 6.69 (without carter) x H 8.26 x D 7.87

  • For big loose terminals with thickness > 1.5mm and wire section up to 75mm2.
  • Continuous crimping height adjusting system.
  • Terminal is loaded by means of a manually operated system.
  • Pneumatic "side-feed" feeding system.
  • Wearing parts can be replaced without removing the applicator from the press.
  • Cycle counter non available.

MSES

BUS BAR - Applicator

BUS BAR Spec Sheet - PDF

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DESCRIPTION
Magnum style applicator
CRIMPING HEIGHT
(5.346") 135.8mm
STROKE
(1.180/1.575") 30mm or 40mm
WIRE SECTION
Up to 42 mm requires Mecal P107C press. Over 42 mm requires Mecal P040 press.
MAX WIRE SIZE
252 mm
MAX TERMINAL THICKNESS
(.059") 1.5 mm
CONTINUOUS REGULATING HEAD
(0.00039") 0.01mm resolution.
(0.106") 2.7mm range

  • Designed with a programmable cut off that postpones the cut until the desired number of crimps have been made up to 9.
  • Requires 5 to 7 bars air pressure (72-100 lbs).

BUSBAR

EVS - Side Feed Mini Applicator

EVS Spec Sheet - PDF

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DESCRIPTION
Evolution left side feed mini applicator
CRIMPING HEIGHT
(5.346") 135.8mm
STROKE
(1.575/1.18") 40/30mm
TERMINAL PITCH
(<1.10") < 28 mm
TERMINAL THICKNESS
(<0.023") < 0.6mm
WIRE SECTION
max 6mm2
FEEDING SYSTEM
Mechanical
WEIGHT
(6.6 lb) 3 Kg
DIMENSION (mm)
W 144 x H 145.5 x D 190
DIMENSION (")
W 5.66" x H 5.72" x D 4.13"
CONTINUOUS REGULATING HEAD
(0.00039") 0.01mm resolution.
(0.106") 2.7mm range
(Optional)  4 POSITION HEAD 
Allows for  4 crimp height positions.  
Crimp Specs will be provided by Mecal engineering
  • Mechanical side feed.
  • Feeding system for linked terminals on a reel to be unrolled left to right.
  • Non-resettable 7-digit cycle counter.
  • Can be fitted to any crimping press having a crimping height of 135.8mm (+/-) 0.02mm.
  • Can be used in both manual and automatic configuration.
  • Easy replacement of crimpers and anvils.

EVS

EVF - End Feed Mini Applicator

EVF Spec Sheet - PDF

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DESCRIPTION
Evolution end feed mini applicator
CRIMPING HEIGHT
(5.346") 135.8mm
STROKE
(1.575/1.18") 40/30mm
TERMINAL PITCH
(<1.10") < 28 mm
TERMINAL THICKNESS
(<0.023") < 0.6mm
WIRE SECTION
max 6mm2
FEEDING SYSTEM
Mechanical
WEIGHT
(6.6 lb) 3 Kg
DIMENSION (mm)
W 144 x H 145.5 x D 190
DIMENSION (")
W 5.66" x H 5.72" x D 4.13"
CONTINUOUS REGULATING HEAD
(0.00039") 0.01mm resolution.
(0.106") 2.7mm range
(Optional)  4 POSITION HEAD 
Allows for 4 crimp height positions.  
Crimp Specs will be provided by Mecal engineering
  • Mechanical side feed.
  • Feeding system for linked terminals on a reel to be unrolled left to right.
  • Non-resettable 7-digit cycle counter.
  • Can be fitted to any crimping press having a crimping height of 135.8mm (+/-) 0.02mm.
  • Can be used in both manual and automatic configuration.
  • Easy replacement of crimpers and anvils.

EVF
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